Epic Aircraft

Epic Aircraft manufactures the E1000 lineup, the E1000, E1000GX and the E1000AX. These planes are single-engine, six-seat, composite turboprop aircraft known for their high speed, fuel efficiency, and advanced technology. Key features include a carbon fiber airframe, a Pratt & Whitney PT6A-67 turboprop engine, a pressurized cabin, and modern Garmin G1000 NXi avionics.

At Epic Aircraft, I experienced a mix of collaborative and individual engineering projects that contributed to both production efficiency and design improvement. The work involved exposure to various stages of aircraft manufacturing, including surface preparation, riveting, tooling design, and parts substantiation. Through combined team projects, I helped identify inconsistencies in surface prep documentation, tested and calibrated countersink rivet tools, and addressed ergonomic challenges in tooling for sub-assembly technicians. These projects aimed to improve repeatability, safety, and precision in the assembly process.

Individually, I worked on projects such as modeling passenger air-conditioning insulation, designing a brake servo chain tensioner housing, and conducting engineering change notices (ECNs) and substantiation for components like elevator and rudder torque tubes. These tasks deepened your understanding of aircraft systems, materials, and the integration of mechanical components within larger assemblies. I also contributed to exploring solutions for part improvements, such as flag notes and passivated stainless steel recommendations for empennage conduit tubes, demonstrating attention to manufacturability and long-term durability.

Overall, the internship provided a comprehensive view of modern aircraft design and manufacturing, blending hands-on engineering, CAD modeling, and process optimization. It fostered practical problem-solving, teamwork across departments, and an appreciation for the precision and collaboration required in aerospace production.